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Use our pilot plant to streamline scale-up.
 

 Faster to tabletop.

 

Using line production time to scale up bench-top research and development just doesn't make sense - it wastes time and money. The Ingredion pilot plant speeds your products to market while reducing costs. Companies working with us on scale-up projects have seen great results from our pilot plant, where comprehensive facilities and proven experts focus intensely on your challenges.

Application experts are on site for immediate consultation. Experts in dairy, bakery, candy, soups, sauces, gravies, dressings, batter and breading, pasta and snack foods are waiting to assist your company in taking a bench-top formulation to the next level.

A multi-bay format creates flexibility, allowing multiple food products to be processed independently. Each bay has steam, hot and cold water, air conditioning/ventilation, 480-volt, 3-phase electric, and compressed air to service all special equipment hook-ups. Currently, there are four bays dedicated to:

  • Dairy processing
  • Hot/fry-cook processing
  • Pourable and spoonable dressings
  • Candies
  • Batter and breading
  • Cook-up soups, sauces and gravies
  • Bakery/emulsification/encapsulation processing
  • Canning
 
 

 Dairy

 

Dairy Processing Bay

  • MicroThermics Tubular Heat Exchangers
  • Niro-Soavi Dual Stage Homogenizers
  • Product Mixing Stations with Breddo Likwifier
  • Clean-Filling Aseptic Hood
  • Technogel 100 Continuous Ice Cream Freezer
  • Irinox Blast Chiller
  • Walk-In Refrigeration Storage Cooler
  • NAPCO Incubator
  • Temperature/pH-Controlled Incubation Baths

 

 Hot/Fry-Cook

 

Hot/Fry-Cook Processing Bay

  • Groen Steam Kettles
  • Instantaneous Steam Injection Sanitary Heater (Steam Jet Cooker)
  • Frymaster Electric Fryer
  • Blenteck Laboratory Cheese Cooker
  • Despatch Drying Oven
  • Charlotte Colloid Mill
  • Brucks Pan Coater

 

 Bakery

 

Bakery/Emulsification/Encapsulation Processing Bay

  • Niro Production Minor Spray Dryer
  • Fluid Bed Dryer/Agglomerator
  • V-Blender
  • Centrifuge
  • Hobart Dough Mixers
  • Rondo Reversible Dough Sheeter
  • Glimek Bread Moulder
  • Pasta/Noodle Sheeter
  • Belshaw's Econo-Proofer
  • Revent Convection Oven
  • Impingement Oven

 

 Canning

 

Canning Processing Bay

  • Rotary Retort
  • Pressure Brabender

 
 

 Ingredients and solutions

 
 

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